500kg Column And Boom Hydraulic Manipulator For Welding Manipulator
Quick Details
- Ultra heavy duty type with boom end load up to 400KG to 600KG;
- There three type of structures: fixed, fixed with rotation, and movable with rotation;
- Motorized cross slider 100*100mm fine adjustment stroke to welding gun;
- Column and Boom Manipulators can realize automatic welding incorporate with SAW, MAG and TIG welding systems;
- Extensively applied in pressure vessel, metallurgy, power, chemical industry, wind tower, piping system and others lines
welding column and boom of Specifications
Column and boom welding manipulators are a versatile and rugged solution to obtain up to 30-feet of lift and reach to duplicate the function of a highly skilled welder. ... Many variations in speeds, controls, and welding equipment can be fitted to a column and boom welding manipulator.
| Model | HCJ5*5 | HCJ6*6 | HCJ7*7 | HCJ8*8 |
| Column stroke mm | 6000 | 7000 | 7000 | 8000 |
| Boom stroke mm | 6000 | 7000 | 7000 | 8000 |
| Boom lift speed mm/min | 1650 |
| Boom travel speed mm/min | 50—1000 (VFD) |
| Max boom end load KG | 600 | 500 | 400 |
| Boom travel transmission | Gear and rack couple |
| Boom lift transmission | Chain and sprocket couple |
| Motorized slider unit mm | UP and DOWN range | 100 |
| LEFT and RIGHT range | 100 |
| Min distance between boom lower surface and rail surface | 1290 (moving and rotation) |
| 1210 (stationary and rotation) |
| Column rotation | Angle | ±180° |
| Speed rpm | 0.17rpm or by manual |
| Boogie travel speed mm/min | 2000 |
| Boogie inner rail span mm | 2500 |
| Power supply | 380V 50HZ 3P or tailor made |
| Above are our standard models and parameters, and it can be designed and manufactured on request. |
* We reserve the right to alter specifications without prior notice.
3. Main features
The standard models of our welding column&boom manipulators have the following features:
- Robust all steel fabrication; Machine equipped with access ladder, crossover bridge on to walkway fitted total length of boom, welder’s platform at end of boom together with operator’s seat;
- ±180° degree column rotation with double brake system (motor brake and manual locking) at any position;
- Variable speed boom controlled by inverter;
- Boom elevation through geared motor rack and pinion drive with brake;
- Elevation and traverse drive mounted on saddle providing for easy access servicing and maintenance;
- Machines fully counter balanced by column internal weight, connected to the saddle by heavy duty chain;
- Anti-fall device offers safety feature;
- Extra wide rollers and unique slideways ensure minimum deflection traversing;
- Innovative machined “rectangle” ways to column ensure that the boom saddle moves smoothly with no vibration. This reduces wear and tear.
- Motorized cross slider unit to ease the welding head adjustment;
- There is safe ladder behind the column for maintenance of equipment;
- Limit switch for both boom travel and lift;
- Sand blasting treatment to main welding parts before painting;
- All motion parts have lubrication system;
- Main electric elements are ABB/Siemens brands;
- Hand pendant;
- Lifting lug on top of column;
- Standard color:
Optional features:
- Welding system: American Lincoln DC-1000, NA-3S or Chinese brand or on request;
- Flux feeding and recovery system;
- Interface for integral control with welding roller beds or welding positioners to form automatic welding center;
4. Supply range
- Welding column&boom manipulator 1set
- Electric control system (including 1piece of electric control cabinet, 1piece of remote control box with cable 12m) 1set
- Technical documents (with manual book, conformity certificate, packing list, etc) 1set
5. Reference photo
6. Comparative advantage
- ISO9000&CE certified;
- Professional and experienced engineer team to ensure the advanced design about structure and electric;
- Experienced and skilled workers to care for each work flow from material cutting, welding, grinding to final assembly and testing to ensure high machine quality;
- Professional and experienced after sale service team to guarantee quick and satisfied installation, commissioning or service;
- Optimum materials and outsourcings to ensure the best performance;
- Commissioning and testing before delivery;
- Factory inspection is encouraged;
